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Projects with FORD HSAP

Downtime Reduction, Quality Improvements and Material Savings

  • Deployed team of IIE die makers to HSAP to assist Ford team since 2006.
  • Reduced tool & die related downtime on all lines by up to 79%
  • Improved panel quality and reduced tool & die related metal finish by 80%
  • Reduced tool & die related scrap rate by 95%
  • Improved metal savings performance (MUD) by 30% to 50%
  • Currently working with HSAP team on scalloped blank initiatives

Cost Save Project ($1.3 M)

  • Scanned existing MY2006 Fusion / Lincoln body side
  • Scanned MY2008 cap-less fuel filler insert
  • Eliminated fuel filler ring
  • Successfully Incorporated fuel filler ECN on Fusion / Lincoln body-side running at Ford / Magna Hermosillo
  • Updated 2D files to 3D solid die designs
  • Manufactured all necessary components
  • Performed install and tryout under aggressive Ford / Magna production schedules

HSAP Die Maintenance, Hermosilio Mexico

  • Die Inspection
  • Metal Savings Program
  • Body Shop Maintenance
Infinity detected the problem on the hemmer and fixed it, HSAP had a significant cost reduction.

 
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